We manufacture PU foams of a wide range of density, FR/NFR (Fire Retardant and Non-Fire Retardant).
FR foam does not catch fire and hence is a product of high asset for use in specific applications. This type of foam is highly resilient and used in places where stringent fire code standards are needed. They are ideal for use in hospitals, DG sets, automobiles, white goods, construction etc. FR foam has an unusually high density which makes it highly durable. The use of fire retardant chemicals helps in creating a grainy texture that resists fire. FR foam does not melt or drip when exposed to heat or intense flames and can help create a safe environment in commercial establishments. As FR foams are manufactured using special materials and fortified to offer resistance to fire, they are generally more expensive than normal foam products.
The NFR foam is used in common applications like seat lining in automobile, furniture, mattresses, home applications etc. It is less expensive than other types of foams. Normal foams do not offer any resistance to fire and are hence not used in environments where there is a potential risk of fire present.
Resistance to wide variety of solvents
Flexible and lightweight
Cushioning
Anti-bacterial protection
Sound absorption
Energy absorption
Heat Insulating
Low thermal conductivity
Low water vapor transmission
Resiliency
Vibration dampening
Cost-effective cushioning and comfort
Excellent Sound insulation
Enhanced thermal insulation
Reduced energy consumption
More longevity and durability
Good shock and energy absorption
NBR foam has closed cells. This makes the material moisture and water repellent. The foam is soft and flexible and its closed cell structure makes it an excellent product for thermal insulation, sound deadening and flame retardance and shock & impact absorbing. It is also an ideal for sealing and gasket material. We supply them as per the customer specifications, full sheets or die cut, with or without adhesive.
Closed cell structure
Flexible and lightweight
High thermal efficiency
Sound absorption properties
Flame retardance
Low water absorption rate
Water vapor diffusion resistance
Resistance to oil and grease
Strong thermal and acoustic insulator
Perfect water and moisture barrier
Excellent shock and impact cushioning
Versatile for various of applications and usage
Available for adhesive backing and foils
Cross-Linked Polyethylene Foam is an extremely fine-celled foam, ideal for projects and applications that require thicker foam. With a smooth, pleasant feel combined with superior physical and chemical properties, cross-linked polyethylene foam is the solution for an array of applications that demand thicker sections of closed cell foam.
Closed cell structure
Heat insulation
Water and mold resistance
Excellent buoyancy
Flame retardance
Anti-static
Weather and chemical resistance
Excellent shock absorption and vibration dampening
Resistant to water, chemicals solvents and oils
Buoyancy with low water absorption
Non-dusting
Reliable thermal insulation
EPDM Foam is a high-quality, closed cell material that is commonly used to create an air and watertight seal. It is great for use in outdoor sealing applications due to the superior UV and Ozone resistance the material offers. Aside from offering excellent weathering resistance, EPDM also features good flexibility, tensile strength and recovery properties. The closed cell structure enables the material to handle high-pressure sealing applications at a better rate. The sealing properties of the material can vary depending on the density.
Closed cell structure for strong sealing
High resilience and compressive strength
Resistance to aging, moisture, light, ozone, heat
Flexible and durable
Weatherproof
Great sealing capability
Excellent cushioning and shock absorption
Can work across different temperatures
The SBR foam is very similar to natural rubber. It is specially formulated for general industrial purposes and economical substitute to natural rubber. It can be combined with natural rubber to make it even more effective. The exceptional features of SBR is its flexibility, dampening shock and sound, high abrasion resistance as well as resisting efficiently against air, dust and moisture.
It is an affordable replacement for natural rubber due to its, high water resistance, abrasion and aging resistance and flexibility.
SBR has low resistance against fire, hydrocarbon solvents and oil and is difficult to process.
Closed cell foam rubber
Shock absorption and vibration dampening
Flexible and resilient
Heat-aging
Resistant to wear and weak acids
Economical material for general sealing and cushion
A bonded foam mattress is made up of scrap polyurethane foam. It is also called rebounded foam. The PUF scraps are bonded together under high pressure using adhesive to form a hard substance. This foam is usually used for mattresses and furniture. Based on the requirement foam of different densities are made.
Made from PU scrap. It has the basic properties of PU foam
Mattress and furniture.
Best usage of PU scrap material
Silicon foam has the combined properties of resilience, high temperature stability, and general inertness, unavailable in any other foam. They are generally unaffected by extended exposure to temperatures from -60 to 200 degrees centigrade, and are also resistant to aging and degradation from sunlight and ozone. Flame retardant closed cell silicone sponge and silicone foam gaskets are used in analytical instrumentation, telecommunications equipment and controls used in Mass Transit systems. Even when silicone rubber burns under extreme temperatures, the by-products are non-toxic and any residual ash continues to
Closed cell foam
Excellent compressive strength, resilience and flexibility
Can withstand extreme temperatures
Excellent sealing against water and dust
Very good resistance to ultraviolet light, ozone and oil
Extremely low water absorption (<1%)
Excellent ozone and UV resistance
Densities from 150 kg/m³ (very soft) to 530 kg/m³ (firm)
Thermally stable over temperature range -60°C to 230°C (250°C)
Easily fabricated into various types of foam gaskets, pads, tapes and sealing profiles
Excellent performance on sealing, cushioning, soundproofing
Resistance to weather, oil, chemical and tearing
Temperature resistance from deep-freeze to oven processing.
Heat conductivity and reflectivity.
Electrical conductivity.
Strength and durability.
Compatibility with foods and pharmaceuticals.
Ease of lamination and coating.
Flexibility
Formability and non-returning dead-fold.
Versatile in handling both hold and cold temperatures
Offers better adhesion and cohesion
Corrosion resistant
Chemical and weather resistant
Non-woven tapes are made with natural or synthetic fibers that have been interlocked mechanically, thermally, or chemically. These types of cloth tapes consist of a variety of materials, including cotton, polyester, or nylon. They are tear able by hand. Their relatively low thickness means they can conform to slightly irregular surfaces.
A Polyester film, that is metallized on both sides or one side.
Polyester adhesive tapes are suited to various applications which require minimal thickness, high tensile strength, and resistance to ageing and temperature. Single-sided polyester film adhesive tape is thus particularly used for high-temperature masking, jointing, protection and in the field of electronics. It is also used in transformers and electrical relays for temperature application up to 130°in general-purpose insulation.
The tape is made using fire retardant black velvet and foam with very strong industrial grade adhesive. This make the tape a very good and strong electrical insulator, protects against high temperature and keeps the wiring safe from damage. This makes it ideal for automobile electrical wiring harness.
EPDM closed cell tape are closed cell materials do not allow ingress of air, dust, moisture or water.
The material has excellent ageing properties and therefore does not degrade through time.
It has excellent resistance to UV rays and, as a result, is widely used for outdoor applications.
Resistance to high temperatures and weathering
They are non-conductive
Ability to dissipate stress
They can be made in a variety of color, thickness and density. It is an extremely versatile tape.
Excellent holding power; peel strength and adhesion
Anti-shock, heat, and humidity resistance.
Superior stick capabilities to different surfaces such as metal; plastic; paper; wooden and silicon.
Retention
Good chemical resistance
Excellent weather resistance
EMI tapes are used to shield electronic devices and equipment from being disrupted by external electromagnetic signals as well as preventing generated signals from interfering with surrounding components.
Excellent shielding effectiveness, soldering, and converting.
Antistatic, heat-resistant, waterproof, freon-proof, solvent resistance.
Strong adhesion, easy to use, handle, and die-cut complex shape.
EMI shielding.
UV resistance, flame retardant.
Moisture resistance, chemical and corrosion resistance.
Heat preservation, heat insulation.
These tapes are specially designed for sealing HDPE based bags.
High adhesion
Good holding power
Works well with low surface energy surfaces
Also works well with a wide variety of materials such as metals, papers, paints and most plastics
Fleece tape is a PET cloth wiring tape used extensively in the automotive industry for wire harnessing and sound dampening.
Noise dampening
Abrasion resistant
High noise reduction and very high resistance against abrasion
Good heat resistance
High temperature stability from -40 °C to +105 °C
Excellent ageing resistance, and resistant to rotting in wet or damp conditions.
Monarch has many years of experience in converting, and delivering custom-engineered die cut foam, plain or with adhesive to the automotive, appliances, healthcare, diesel genset and many other industries. We provide precision—part-to-part accuracy and tighter tolerances of parts cut. We can do this across different types of foams, densities and thickness.